Independently sets up and operates Automatic Multi-Spindle Screw Machines to perform several primary machining operations such as; turning, facing, shaving, chamfering, drilling, counter boring, reaming and threading of raw metal stock to produce precision metal product. This position also trains/mentors new operators in the department.
Specific Responsibilities:
Create own layout from part print and determine the Revolutions Per Minute (RPM) and cycle times as required
Independently performs set-up within standard time per router; operating, troubleshooting and machine service work
Adjusts machine parts, tooling, including sharpening tools on surface or pedestal grinders
Responsible for producing and maintaining high level quality parts
Work with various types of materials such as Titanium, Inconel, 4130, 17-4, A-286, Aluminum and other stainless steel
Perform first piece verification process per part print as required
Perform Lock/Out Tag/Out (LOTO)
Run multiple machines as required while maintaining high quality parts, efficiency and productivity per standard time on router
Perform Preventative Maintenance sheet daily
Takes initiative to perform daily 5s in assigned area and machinery
Active involvement in Autonomous Maintenance and process improvements initiatives
Perform Statistical Process Control (SPC) and System 21 & 22 per part print as required
Train new operators as required
Follow all EHS Policies, Procedures and report all incidents immediately
Calculate feeds, speeds & cams
Change cams
Selects, mounts, and adjusts cutting tools; regulates time cycles; sets machine speeds, feeds and stops.
Selects and positions gears and cams as called out on screw machine layout.
Applies complete knowledge of machinists hand and measuring tools.
Applies knowledge of metals, alloys, cutting oils and coolants, as required.
Performs knitting task.
Parts to be lifted and/or transported may weigh up to 30 lbs.
Works independently
Keeps work area clean, safe and in an orderly fashion on a daily basis.
Performs other tasks of equal or lesser skill as required.
Experience and Background:
Read and interpret part drawings, work instructions, policies and procedures
Able to use the necessary measuring tools (Mircometers, Calipers, Dial Indicators, Comparator, Gages, etc) as required
Know basic troubleshooting skills
Adjusts machine parts and tooling
Perform 1st piece verification process per part print
Perform LOTO
Perform Preventative Maintenance sheet
Perform SPC and System 21 & 22 per part print
Calculate feeds and speeds
Run multiple machines simultaneously
Train other operators
Resharpen tooling
Basic Qualifications:
Minimum 7 years of experience in first operation machinery
High school diploma or General Education Degree (GED) preferred
Employees must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire. Visa sponsorship is not available for this position.
This position is subject to the International Traffic in Arms Regulations (ITAR) which requires U.S person status. ITAR defines U.S. person as an U.S. Citizen, U.S. Permanent Resident (i.e. 'Green Card Holder'), Political Asylee, or Refugee.
