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Maintenance Reliability Engineer at Precision Castparts Corp. (PCC)

Posted in Engineering 30+ days ago.

Location: Morgantown, Pennsylvania





Job Description:















Country


United States of America




State / County


Pennsylvania




City


Morgantown




Division


TIMET






Company


TIMET Division




Function


Engineering General




Position type


Full Time




Anticipated start date


Anticipated start date - day

Anticipated start date - month

Anticipated start date - year

July
1 2021

























Opportunity ID



1619





Company Profile


With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability - not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.






Business Profile


Titanium Metals Corporation (TIMET) is one of the world's largest fully integrated titanium producers and the only North American sponge producer.

Since 1950, TIMET has been leading the industry in mill and melted products, supplying nearly one-fifth of the world's titanium. We convert rutile ore into sponge; melt and refine ingot and slab; and manufacture mill products.

TIMET has a global network of service centers supported by its seven primary melting or mill facilities in Henderson, Nevada; Toronto, Ohio; Morgantown, Pennsylvania; Vallejo, California; Witton, England; Waunarlwydd, Wales; and Ugine, France.

With products ranging from sophisticated high temperature alloys used in jet engines, to advanced corrosion resistant alloys used in the chemical industry, TIMET's reach spans the breadth of the titanium applications, and has the technical depth to support developments across a wide range of applications.

TIMET's fully integrated supply chain, dedicated research facilities, and decades of experience make us the partner of choice for Titanium.






Location Profile


Leveraging advanced electron beam (EB) melting and vacuum arc remelting (VAR), we turn titanium scrap into melted products or intermediate feedstock for both our internal mill production processes and our valued customers around the world. TIMET's toll melting programs provide customers yet another cost-effective outlet for the scrap they generate.

Our customers benefit from exclusive, closed-loop agreements to ensure their raw material scrap flows back into their products to further minimize costs.

Our advanced electron beam technology allows most forms of scrap to be remelted while ensuring defect free material to be shipped right back into your supply chain.






Position Summary


Responsible for maintenance engineering activities to maximize safety, quality and productivity in the daily maintenance of plant equipment in order to drive continuous improvements to equipment availability and throughput






Primary Duties & Responsibilities


Responsible for safety design modifications and improvements to equipment and facilities.
Responsible for safety investigations and corrective actions.
Responsible for developing, documenting, and improving preventive maintenance programs in order to support the improvement of equipment availability and throughput.
Responsible for developing, documenting, and improving predictive maintenance programs using predictive failure techniques such as vibration analysis, thermo-graphic imaging, etc.
Provide technical support and troubleshooting for equipment failures and loss of production. Assist maintenance and provide technical guidance required to return equipment to operation so as to minimize downtime and lost production. Provide "on call" support.
Responsible for analyzing production delay data for establishing and documenting or modifying preventive maintenance tasks. Generate continuous improvement projects based on production delay data.
Prepare and review equipment failure/root cause analysis reports and determine/evaluate corrective action items and the impact of corrective action items to the preventive maintenance programs.
Develop cost justifications for improvement projects and corrective actions.
Develop work orders to detail work requests needed to implement improvements projects or corrective actions. Follow-up and audit to ensure proper completion.
Coordinate outside contractor work activities with maintenance personnel or production personnel as required to minimize impacts to cost and production.
Responsible for critical spare parts assessments and parts standardization.
Responsible for developing and implementing standard operating procedures, training, and skill development for all personnel.
Determine and install appropriate performance metrics that will promote long-term continuous improvement programs consistent with the operating objectives of the department.
Provides support for problem resolution to facilitate faster improvements and improved working relationships.
Perform Project Engineering duties.
Fill in for the Supervisors or Department Manager as required.
Performs other related duties as assigned.




Experience & Education


Bachelor's degree in Mechanical Engineering or technical discipline related to maintenance.
Formal training or experience with Preventive and Predictive Maintenance programs.
Maintenance Engineering or Maintenance Supervisor position with a minimum of 3-5 years of proven experience


Proof of US citizenship, nationality, and/or permanent resident status in order to comply with all applicable export and import laws and regulations






Required Skills


Demonstrate overall experience in electrical and mechanical maintenance and repairs. Demonstrate expertise in a specific engineering field.

Demonstrate the ability to troubleshoot electrical and mechanical problems causing equipment failures.
Experience in Preventive and Predictive Maintenance.
Experience with Total Productive Maintenance and Lean Manufacturing philosophies.
Training in several maintenance disciplines such as hydraulics, welding, machining etc.


Demonstrate the ability to lead people and get results through others.


Working knowledge of principles of TOC/Lean Manufacturing
The ability to organize and manage multiple priorities.
Problem analysis and problem resolution at both a strategic and functional level.
Employee training and development.
Strong customer orientation.
Excellent interpersonal and communication skills.
Commitment to company values.
Change management.
Organizational development.
Computer proficiency in Windows environment and software tools that support job responsibilities






Desired Skills






All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.







Relocation



Full Relocation is authorized for this position.






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