Techniplas in Nashotah, WI is looking for a Process Technician for a 10:30 pm - 7:00 am opportunity.
Responsibilities:
Provides technical support for the molding operations including preparation, set-up and troubleshooting of machines and secondary operations. Confer with direct supervisor and/or Shift Lead. Examines and measures sample assemblies for adherence to surface and dimensional specifications, using gauges such as micrometers and calipers, and confers with quality control personnel to gain approval of sample for production. Examine work to detect production defects.
Demonstrate understanding of all set-up procedures and all molding machine functions.
Sets-up, starts and troubleshoots presses using established process control methods.
Sets-up straight forward open and closed molds as well as more complex molds with multiple core pulls, auxiliary hydraulics and manifolds.
Sets-up and troubleshoot secondary equipment.
Monitor press cycle to ensure that presses are running to routing standards.
Initiate corrective action for jobs running out of standard cycle.
Demonstrate ability to set limit switches, timers, and process controls on presses.
Demonstrate ability to pull/clean screws and barrels.
Knowledge of IQMS system. Complete accurate IQ transactions.
Change end of arm tooling and loads robot program into press.
Demonstrate ability to do basic robotic troubleshooting on end of arm tooling.
Measure parts at start-up.
Perform periodic inspection rounds when needed.
Demonstrate understanding of the fundamentals of RJG technology via e-dart control.
Relocate material and parts to the warehouse using hand cart and / or forklift.
Perform material handling duties in a back-up capacity as required.
Return shop packet and other related materials to the production office when jobs are completed.
Complete cleanup duties and return supplies to the proper location.
Run presses as needed.
Serve as a member of a special project team or attend training sessions as required.
Complete classes on materials, statistical process control (SPC) and basic processing skills as required.
Inventory transactions
Comply with safety guidelines, rules, regulations and procedures as well as maintain work area in a clean and orderly manner.
Meet productivity standards; strives to increase productivity and able to meet goals pertaining to requirements.
Demonstrate accuracy and thoroughness.
Interpret blueprint specifications, set-up documentation, control plans and manufacturing instructions and use various inspection equipment or gauges to verify product quality and plot statistical data as required; generally involving several part numbers at a time.
Practical understanding of shop mathematics.
Assist Supervisor in training of new personnel on proper job procedures, quality requirements and safety procedures.
Instruct other workers in machine set-up and operation.
Operate overhead hoist/crane to position materials.
Notify supervisor when major service to machinery is required.
Observe machine operation to detect work piece defects or machine malfunctions, adjusting machines as necessary.
Perform minor machine maintenance, such as oiling or cleaning machines, dies, or work pieces, or adding coolant to machine reservoirs.
Position, adjust, and secure stock material or work pieces against stops, on arbors, or in chucks, fixtures, or automatic feeding mechanisms, manually or using hoists.
Read blueprints or job orders to determine product specifications and tooling instructions and to plan operational sequences.
Record operational data such as pressure readings, lengths of strokes, feed rates, and speeds.
Promote 5S mentality and push for strong housekeeping principles.
Perform all other duties as assigned by the supervisor.
Qualifications:
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Production and Processing - Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
Design - Knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.
Mechanical - Knowledge of machines and tools, including their designs, uses, repair, and maintenance. Hands on experience using measurement devices, i.e. calipers, micrometer, height gage, etc. Knowledge of Statistical Process Control (SPC) procedures and applications. Experience using computer software products, i.e. MS Excel, MS Word.
Mathematics - Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications. Ability to count, verify, and key on hand quantities into the system.
Education/Training - High school diploma or 5 years related experience and/or training; or equivalent combination of education and experience.
Complex Problem Solving - Identifying complex problems and reviewing related information to develop and evaluate options and implement solutions.
Operation Monitoring - Watching gauges, dials, or other indicators to make sure a machine is working properly.
Operation and Control - Controlling operations of equipment or systems.
Quality Control Analysis - Conducting tests and inspections of products, services, or processes to evaluate quality or performance.
Operation Monitoring - Watching gauges, dials, or other indicators to make sure a machine is working properly.
Active Listening - Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.
Critical Thinking - Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.
Monitoring - Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.
Reading Comprehension - Understanding written sentences and paragraphs in work related documents.
Language - Read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Write routine reports and correspondence. The ability to effectively communicate.
Control Precision - The ability to quickly and repeatedly adjust the controls of a machine to exact positions.
Oral Comprehension - The ability to listen to and understand information and ideas presented through spoken words and sentences.
Oral Expression - The ability to communicate information and ideas in speaking so others will understand.
Near Vision - The ability to see details at close range (within a few feet of the observer) to ensure part quality meets customer requirements. Specific vision abilities required by this job include close vision and color vision.
Problem Sensitivity - The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.
Category Flexibility - The ability to generate or use different sets of rules for combining or grouping things in different ways.
Deductive Reasoning - The ability to apply general rules to specific problems to produce answers that make sense.
Speech Clarity - The ability to speak clearly so others can understand you.
Written Comprehension - The ability to read and understand information and ideas presented in writing.
Manual Dexterity - The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.
Rate Control - The ability to time your movements or the movement of a piece of equipment in anticipation of changes in the speed and/or direction of a moving object or scene.
Reaction Time - The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.
Arm-Hand Steadiness - The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.
Manual Dexterity - The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.
Static Strength - The ability to exert maximum muscle force to lift, push, pull, or carry objects. The employee must regularly lift and/or move up to 75 pounds and frequently lift and/or move up to 55 pounds.
